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Addressing Core Challenges, Reshaping New Standards for Battery Pack Safety and Performance
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Addressing Core Challenges, Reshaping New Standards for Battery Pack Safety and Performance

EV development is facing structural bottlenecks. Battery packs are no longer just enclosures but must become core structural components of the entire vehicle. We deeply understand the industry pain points:

Energy Density Dilemma - How to carry more energy in limited space?
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Energy Density Dilemma - How to carry more energy in limited space?

Thermal Management Pressure - How to effectively control the high heat generated by fast charging?

Power Battery Vehicle Thermal Management and Lightweighting Solutions

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Battery Pack Safety and Performance Foundation

We focus on the core structural systems of battery packs, providing comprehensive protection for cells from unit to whole. Precision Battery Components: We provide high-precision lids and positive/negative terminals, ensuring the sealing safety and current transmission efficiency of the cell body, building the first line of defense for safety. Robust Pack Structural Components: Through pull plates, end plates, positioning blocks, and connection elements, they form the 'skeleton' and 'joints' within the pack, achieving precise positioning and secure restraint of cells and modules, endowing the battery pack with excellent structural stiffness and impact resistance. Highly Integrated Battery Tray: Utilizing large-scale aluminum extrusion and friction stir welding technology, we create an integrated tray combining structure and liquid cooling. It highly integrates cooling flow channels, thermal insulation, and protection functions, serving as the system cornerstone for improving energy density and safety.

02

Structural Support and Core Heat Dissipation for Multi-In-One Drive Systems

As the power density of drive systems continues to increase, IGBT heat dissipation faces severe challenges. We provide professional solutions for highly integrated 'multi-in-one' drive systems: High-Strength System Housing: Adopting a compact design, it provides excellent structural sealing and electromagnetic shielding performance, ensuring stable operation of the drive system under complex conditions. IGBT-Specific Liquid-Cooled Radiator: Addressing the high heat flux density requirements of next-generation IGBT modules, we have developed an efficient liquid-cooling heat dissipation solution. Through innovative flow channel design and mature processes, it ensures excellent thermal conductivity and long-term reliability, meeting continuous high-power operation requirements. Our solutions effectively address power module heat dissipation challenges, helping drive systems achieve higher power density and longer service life.

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Thermal Management System Structural Integration Expert

We focus on the integration of core structural components for thermal management systems, providing efficient heat dissipation solutions for batteries and power electronics. Integrated Liquid-Cooled Plate: Leveraging the core 'bottom-plate flow channel one-piece extrusion forming' technology, our liquid-cooled plates offer higher structural strength and sealing reliability, becoming a key guarantee for efficient heat dissipation of battery packs and power electronics systems. Integrated Piping and Installation Components: We provide complete liquid-cooling system matching components, including distribution pipes, joints, and precision installation parts, ensuring reliable cooling loop connections and compact layout, achieving system-level efficient integration. Through specialized division of labor and integrated innovation, we provide a solid and reliable structural foundation for core thermal management systems.

New Energy Vehicle (EV) Heat Dissipation Working Principle

New Energy Vehicle (EV) Heat Dissipation Working Principle
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One-Piece Extrusion Forming Technology

We master large-scale aluminum profile one-piece extrusion forming technology, achieving deep integration of structure and function. Through precision extrusion processes, the bottom plate and cooling flow channels are integrally formed. This integrated structure ensures the integrity and continuity of flow channels, providing a stable and reliable operational foundation for thermal management systems. The one-piece formed substrate possesses complete metal flow lines, demonstrating excellent structural strength and rigidity. At the same time, precisely formed flow channels provide uniform and smooth channels for coolant, ensuring the heat dissipation efficiency of the system.

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Friction Stir Welding Technology

We adopt friction stir welding processes at critical connection points to ensure the connection quality of core structures. This technique forms dense and uniform welds through plastic material flow, achieving high-performance sealing effects that meet stringent protection level requirements. The welds formed by friction stir welding possess excellent mechanical properties, with high joint strength and low defect rates. Meanwhile, its low heat input process characteristics help control welding deformation, ensuring product dimensional accuracy.

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Addressing Core Challenges, Reshaping New Standards for Battery Pack Safety and Performance

EV development is facing structural bottlenecks. Battery packs are no longer just enclosures but must become core structural components of the entire vehicle. We deeply understand the industry pain points:

Energy Density Dilemma - How to carry more energy in limited space?

Thermal Management Pressure - How to effectively control the high heat generated by fast charging?

Battery Pack Safety and Performance Foundation

We focus on the core structural systems of battery packs, providing comprehensive protection for cells from unit to whole. Precision Battery Components: We provide high-precision lids and positive/negative terminals, ensuring the sealing safety and current transmission efficiency of the cell body, building the first line of defense for safety. Robust Pack Structural Components: Through pull plates, end plates, positioning blocks, and connection elements, they form the 'skeleton' and 'joints' within the pack, achieving precise positioning and secure restraint of cells and modules, endowing the battery pack with excellent structural stiffness and impact resistance. Highly Integrated Battery Tray: Utilizing large-scale aluminum extrusion and friction stir welding technology, we create an integrated tray combining structure and liquid cooling. It highly integrates cooling flow channels, thermal insulation, and protection functions, serving as the system cornerstone for improving energy density and safety.

Structural Support and Core Heat Dissipation for Multi-In-One Drive Systems

As the power density of drive systems continues to increase, IGBT heat dissipation faces severe challenges. We provide professional solutions for highly integrated 'multi-in-one' drive systems: High-Strength System Housing: Adopting a compact design, it provides excellent structural sealing and electromagnetic shielding performance, ensuring stable operation of the drive system under complex conditions. IGBT-Specific Liquid-Cooled Radiator: Addressing the high heat flux density requirements of next-generation IGBT modules, we have developed an efficient liquid-cooling heat dissipation solution. Through innovative flow channel design and mature processes, it ensures excellent thermal conductivity and long-term reliability, meeting continuous high-power operation requirements. Our solutions effectively address power module heat dissipation challenges, helping drive systems achieve higher power density and longer service life.

Thermal Management System Structural Integration Expert

We focus on the integration of core structural components for thermal management systems, providing efficient heat dissipation solutions for batteries and power electronics. Integrated Liquid-Cooled Plate: Leveraging the core 'bottom-plate flow channel one-piece extrusion forming' technology, our liquid-cooled plates offer higher structural strength and sealing reliability, becoming a key guarantee for efficient heat dissipation of battery packs and power electronics systems. Integrated Piping and Installation Components: We provide complete liquid-cooling system matching components, including distribution pipes, joints, and precision installation parts, ensuring reliable cooling loop connections and compact layout, achieving system-level efficient integration. Through specialized division of labor and integrated innovation, we provide a solid and reliable structural foundation for core thermal management systems.

Energy Storage Vehicle Thermal Management and Lightweighting Solutions

Battery Pack Safety and Performance Foundation We focus on the core structural systems of battery packs, providing comprehensive protection for cells from unit to whole. Precision Battery Components: We provide high-precision lids and positive/negative terminals, ensuring the sealing safety and current transmission efficiency of the cell body, building the first line of defense for safety.